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Force transducers

SmartScrew

Item number: 001
Applications Chemical industryMineral raw materials & MiningMineral Oil & RefiningElectrical industryMechanical engineering & Plant constructionMetal industrySemiconductor industry
Price on request
Delivery time:Delivery time on request
Sensor integration

Sensorise SmartScrews are standard screws or bolts with a sensor wire, as thin as a hair, integrated into the base of the thread. This patented method utilizes existing tolerances and does not weaken the fastener.

SmartScrews exhibit the same mechanical properties as standard screws and bolts.

Strain measurement

The basic mechanism relies on changes in the electrical resistance of the sensor wire. When tightened, the screw elongates, and its circumference decreases. This compresses the sensor wire, thus decreasing its electrical resistance.

SmartScrews are electrically equivalent to a Wheatstone bridge and compatible with most industrial signal conditioners.

Temperature measurementA Pt100/1000 temperature sensor is integrated to allow simple temperature compensation of the strain signal. The temperature signal provides a simple, yet important data source for dynamically loaded machinery.
Sensorise GmbH
Fahrenheitstraße 1
28359 Bremen
Germany
+49 421 220 834 0
Website
Sensors and measurement technology
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Attributes of SmartScrew

May differ from supplier data

Basic data

Accuracy 0.1 ‰
Bridge resistance 360 to 5,000 Ω
Type of force measurement Compressive force Tension force Tensile and compressive force Show all Tensile force
Measuring body material Steel Stainless steel
Measurement principle Strain gauge
Bridge type Half bridge Full bridge
Sensor design/version Force gauge Loadpin

Product environmental influences (protection class/temperature)

Nominal temperature range -40 to 85 °C
Operating temperature range 0 to 50 °C
Protection class IP67

Process connection

Mounting M30 x 2 M39 x 1.5 M39 x 1.5 A Show all M64 x 2.0 M64 x 2.0 A M90 x 4.0 M90 x 4.0 A M16 x 2 M24 x 3 M36 x 4 M33 x 2 M44 x 2 M72 x 2 M90 x 3 M24 x 1.5 M36 x 3 M18 M24 M39 M26 M36 M50 M65 M85 M140 M160 M22 M27 M30 M33 x 2-4H M42 x 2-4H M72 x 2 -4H M32 x 2 M120 x 4-4G M16 x 1,5 M 20 x 1,5

Customized versions

Customized versions Output signal Design Full custom designs Show all Connection plug OEM products Individual calibration Sensor signal amplifiers, internal/external Other versions on request Measurement range Dimensions Electrical connection Wireless transmission Customized design Connection cable length

Signal inputs/outputs and interfaces

Interfaces CAN bus CANopen DeviceNet Show all IO-Link RS-232 RS-422 RS-485 USB PROFINET PROFIsafe Radio interface Profibus DP
Signal output 4…20 mA 0 - 10 V
Additional signal outputs Strain gauge

Typical applications

Typical applications Belt pull Gantry crane Container crane Show all Port crane Force and torque measurement Cranes Bearing force Load measurement Material fatigue Screw forces Static and dynamic measurements Overload protection for cranes Compressive force measurement on punching and rolling devices Production lines Testing devices Machining centers Forces when joining components Bending forces when reshaping Cutting forces Pressing Stud Oil exploration Pressure force measurement Compressive forces in machinery and equipment Lifting technology Machine building Plant engineering Mining Petrochemical industry Torque support Chemistry Supporting force measurement Jib crane Mobile cranes Pressure forces in machines and plants

More functions and options

More functions/options Connection cable length Integrated waterproof cable connection Radial/axial cable outlet Show all Cable shield and sensor ground are isolated Expansion measurement

Electrical data / Signal connections

Electrical connection Threaded plug
Sensorise GmbH
Fahrenheitstraße 1
28359 Bremen
Germany
+49 421 220 834 0
Website
back to Force transducers
Diribo.com
Calauer Str. 71
03048 Cottbus
Germany
+49 (0)355 / 28 94 43 20
+49 (0)355 / 28 94 43 11
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