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Sensors Path / Distance / Position Distance sensors

Distance sensors

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Supplier: microsonic GmbH,  SensoPart Industriesensorik GmbH,  WELOTEC GmbH, 
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Applications: Pharmaceutical industry & Pharmaceutical products, 
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Product types: Distance sensors, 
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More functions/options: Alarm display,  Alarm output,  Alarm output (2x),  Analog output rising/falling adjustable,  Contamination display,  Device error display,  Display, integrated,  Distance values programmable,  Error output,  Heating,  Luminosity output,  Protective screen replaceable,  Short-circuit proof,  Switching state indicator,  Synchronization input,  Teach-in,  Telescopic sight,  Temperature drift internally compensated, 
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Application-specific features: High chemical resistance,  Highly chemical resistant, 
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Typical applications: Food industry,  Pharmaceutical industry, 
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Display options: Display integrated, 
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Housing material (possibly others): ABS,  Aluminum,  Metal housing,  Nickel-plated brass,  PBT,  Plastic,  Stainless steel,  Zinc die casting, 
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Pollution degree: 2, 
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Protection class: IP 64,  IP 65,  IP 67, 
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Sensor type: Laser,  Laser diode, red,  Red light LED,  Red semiconductor laser,  Ultrasound, 
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Electrical connection: Cable 2 m 4-wire,  Cable connection (on request),  Cable, 8-pin,  Connection cable,  D-SUB plug, 15-pin,  M12 plug connection, 5-pin, swiveling,  M8 plug connector,  Plug M12 4-pin,  Plug M12 5-pin,  Plug M12 8-pin,  Plug M16 12-pin, 
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Illuminant: Laser, infrared,  Laser, red,  LED, infrared, 
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Type of installation: Not flush, 
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Light spot geometry: Line,  Point, 
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Light beam dimensions [at distance]: 0.1 mm,  0.1 x 0.1 mm,  0.2 mm,  0.2...1 mm,  0.2...2 mm,  0.3 mm,  0.4...1 mm,  0.4...2 mm,  0.5 x 0.1 mm,  0.6 mm,  0.75 x 1.25 mm,  0.9 mm,  1 x 1.5 mm,  1...2 mm,  1...25 mm,  1...5 mm,  1.5 mm,  2 mm,  2...11 mm,  2...13 mm, 
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Teach-in setting options: Buttons,  Control input,  USB adapter, 
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Analog output signal: 0 V - 10 V ,  4 mA - 20 mA, 
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Switch output: 13 bit via IO-Link,  Analogue,  NPN,  PNP,  PNP (2x),  PNPNPN,  Push-pull,  RS485, 
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Multifunction input: Laser control,  Reset,  Teach-in,  Zero point,  Zero point off, 
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Fastening/dimensions: M12 x 1,  M18 x 1,  M30 x 1.5, 
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Design: barrel type,  Cuboid,  Metal thread,  Ultrasonic transducer radially arranged (90° angle head), 
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Protection type: IP65, 
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Sensors and measurement technology
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121 - 140 / 150
microsonic GmbH Ultrasonic sensor Item number: lcs-35/IU/QP
Repeatability accuracy (±) 0.15 %
Ultrasonic frequency 400 kHz
Accuracy (%) 1 %
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microsonic GmbH Ultrasonic sensor Item number: lcs-130/IU/QP
Repeatability accuracy (±) 0.15 %
Ultrasonic frequency 300 kHz
Accuracy (%) 1 %
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microsonic GmbH Ultrasonic sensor Item number: lpc-25/CU/M18
Repeatability accuracy (±) 0.15 %
Ultrasonic frequency 320 kHz
Accuracy (%) 1 %
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microsonic GmbH Ultrasonic sensor Item number: pico+35/U
Repeatability accuracy (±) 0.15 %
Ultrasonic frequency 400 kHz
Accuracy (%) 1 %
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microsonic GmbH Ultrasonic sensor Item number: pico+100/U
Repeatability accuracy (±) 0.15 %
Ultrasonic frequency 300 kHz
Accuracy (%) 1 %
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microsonic GmbH Ultrasonic sensor Item number: pico+25/U
Repeatability accuracy (±) 0.15 %
Ultrasonic frequency 320 kHz
Accuracy (%) 1 %
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microsonic GmbH Ultrasonic sensor Item number: pico+35/WK/I
Repeatability accuracy (±) 0.15 %
Ultrasonic frequency 400 kHz
Accuracy (%) 1 %
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microsonic GmbH Ultrasonic sensor Item number: lpc-25/CI/M18
Repeatability accuracy (±) 0.15 %
Ultrasonic frequency 320 kHz
Accuracy (%) 1 %
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microsonic GmbH Ultrasonic sensor Item number: pico+25/WK/I
Repeatability accuracy (±) 0.15 %
Ultrasonic frequency 320 kHz
Accuracy (%) 1 %
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microsonic GmbH Ultrasonic sensor Item number: pico+100/WK/I
Repeatability accuracy (±) 0.15 %
Ultrasonic frequency 300 kHz
Accuracy (%) 1 %
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microsonic GmbH Ultrasonic sensor Item number: lcs+600/IU
Repeatability accuracy (±) 0.15 %
Ultrasonic frequency 80 kHz
Accuracy (%) 1 %
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microsonic GmbH Ultrasonic sensor Item number: mic-25/IU/M
Repeatability accuracy (±) 0.15 %
Ultrasonic frequency 320 kHz
Accuracy (%) 1 %
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microsonic GmbH Ultrasonic sensor Item number: mic-130/IU/M
Repeatability accuracy (±) 0.15 %
Ultrasonic frequency 300 kHz
Accuracy (%) 1 %
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microsonic GmbH Ultrasonic sensor Item number: mic-600/IU/M
Repeatability accuracy (±) 0.15 %
Ultrasonic frequency 80 kHz
Accuracy (%) 1 %
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microsonic GmbH Ultrasonic sensor Item number: lcs+340/IU
Repeatability accuracy (±) 0.15 %
Ultrasonic frequency 120 kHz
Accuracy (%) 1 %
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microsonic GmbH Ultrasonic sensor Item number: mic-35/IU/M
Repeatability accuracy (±) 0.15 %
Ultrasonic frequency 400 kHz
Accuracy (%) 1 %
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microsonic GmbH Ultrasonic sensor Item number: mic-340/IU/M
Repeatability accuracy (±) 0.15 %
Ultrasonic frequency 120 kHz
Accuracy (%) 1 %
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microsonic GmbH Ultrasonic sensor Item number: pico+25/WK/U
Repeatability accuracy (±) 0.15 %
Ultrasonic frequency 320 kHz
Accuracy (%) 1 %
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microsonic GmbH Ultrasonic sensor Item number: pico+35/WK/U
Repeatability accuracy (±) 0.15 %
Ultrasonic frequency 400 kHz
Accuracy (%) 1 %
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microsonic GmbH Ultrasonic sensor Item number: pico+100/WK/U
Repeatability accuracy (±) 0.15 %
Ultrasonic frequency 300 kHz
Accuracy (%) 1 %
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14567 8
A distance sensor, also called displacement sensor, is a sensor for distance measurement. The distance between the sensor and a measuring object/liquid is measured. The measured distance is output via an analog signal or/ and via an interface.


Difference to a proximity switch<
In contrast to the distance sensor, sensors that output the distance as a switching signal are referred to as proximity switches. Combination sensors are also offered that provide both functionalities, i.e. have both an analog output and switching outputs. This sensor type can be found in diribo under "proximity switches".

What are distance sensors and what are they used for?

Distance sensors are devices or sensors that are used to measure the distance between the sensor and an object or surface. They are used in various applications to monitor distance, detect obstacles or control the positioning of objects.

Distance sensors can use various technologies, such as ultrasound, infrared, laser measurement or capacitive sensors. Each technology has its own advantages and disadvantages and is suitable for different applications.

Some common applications of distance sensors are:

1. Collision avoidance systems in vehicles: Distance sensors are used to measure the distance to other vehicles or obstacles and trigger warnings or automatic braking if necessary.

2. Industrial robotics: Distance sensors are used to determine the position of objects or workpieces and to control the movements of robots.

3. Automated warehousing: Distance sensors are used to measure the distance between racks or pallets and to control the movement of forklift trucks or automated vehicles.

4. Security systems: Distance sensors are used in safety systems to monitor the distance between people or objects and to detect dangerous situations.

5. Medical applications: Distance sensors are used in medicine to monitor the distance between medical devices and the patient's body, for example for ultrasound imaging.

These examples show that distance sensors are used in many areas to enable accurate measurements of the distance between objects and to improve the safety, efficiency and precision of various applications.

What different types of distance sensors are there and how do they work?

There are different types of distance sensors that can be used depending on the application and requirements. Here are some common types of distance sensors:

1. Ultrasonic sensors: Ultrasonic sensors use sound waves with a very high frequency (above the audible range of humans) to measure distances. The sensor emits an ultrasonic pulse and measures the time it takes to receive the echo of the pulse back. The distance can be calculated from the measured time and the speed of sound.

2. Infrared sensors: Infrared sensors use infrared light to measure distances. They emit pulses of infrared light and measure the time it takes to receive the reflected light back. Similar to ultrasonic sensors, the distance can be calculated from the measured time.

3. Laser sensors: Laser sensors use a laser beam to measure distances. The sensor emits a laser beam and measures the time it takes to receive the reflected laser light back. By accurately measuring the time, the distance can be calculated very precisely.

4. Capacitive sensors: Capacitive sensors measure the distance by detecting changes in the capacitance between the sensor and an object. When an object approaches the sensor, the capacitance changes and the distance can be calculated accordingly.

5. Optical sensors: Optical sensors use light beams to measure distances. You can use various technologies such as triangulation or time-of-flight measurement to determine the distance.

These are just a few examples of distance sensors, and there are many other variants and technologies that have been developed for specific applications. Choosing the right distance sensor depends on factors such as accuracy, range, environment and cost.

What advantages do distance sensors offer in different areas of application?

Distance sensors offer various advantages in different areas of application. Here are some examples:

1. Industrial automation: Distance sensors enable precise measurements and detections in production, such as the detection of objects on conveyor belts or the monitoring of distances between machines and products. This helps to optimize production processes and increase efficiency.

2. Vehicle technology: In the automotive industry, distance sensors are used to support driver assistance systems, e.g. for maintaining distance in adaptive cruise control or for detecting obstacles when parking. This improves safety and prevents accidents.

3. Robotics: Distance sensors play an important role in robotics to control the positioning of robots and avoid collisions. They also enable robots to interact with their environment, e.g. by recognizing nearby objects or people.

4. Medical technology: In medical technology, distance sensors can be used to precisely measure distances, e.g. to determine body height or to monitor distances during surgical procedures. This enables a precise diagnosis and treatment.

5. Building automation: Distance sensors are also used in building automation, e.g. to control light and door systems. They enable the automatic detection of people in a room and can therefore save energy and increase comfort.

Overall, distance sensors offer the advantage of precise and reliable measurement of distances, which can be useful in various applications to improve efficiency, safety and user-friendliness.

How are distance sensors used in industry and how can they contribute to increasing efficiency?

Distance sensors are used in industry in various applications to measure the distance between an object and the sensor. They can take various forms, such as ultrasonic sensors, infrared sensors or laser sensors.

In industry, distance sensors can help to increase efficiency by being used in automated production processes, for example. Here, they can be used to measure the distance between workpieces and adjust the positioning of robots or machines accordingly. This ensures that the workpieces are positioned correctly and that there are no collisions.

Distance sensors can also be used in material flow control to monitor the distance between conveyor belts, pallets or other transport equipment. This avoids bottlenecks and optimizes the material flow.

Furthermore, distance sensors can also be used to monitor safety distances. In work areas where people and machines work together, distance sensors can be used to ensure that a safe distance is maintained. If an employee gets too close to a machine, the sensor can send a signal to warn the employee or stop the machine.

The use of distance sensors can increase efficiency in industry, as they enable precise and reliable distance measurement. This minimizes errors, optimizes production processes and avoids collisions. This leads to increased productivity, improved quality and a reduction in downtime.

What challenges are there in the development and implementation of distance sensors?

There are various challenges in the development and implementation of distance sensors, including

1. Accuracy: Distance sensors must have a high degree of accuracy in order to carry out reliable measurements. The challenge is to maintain accuracy under different environmental conditions such as temperature changes, vibrations or interference.

2. Environmental conditions: Distance sensors must be able to be used in different environments, e.g. indoors, outdoors or under extreme conditions such as high humidity or dust. The challenge is to develop sensors that function reliably in these environments.

3. Calibration: Distance sensors must be calibrated regularly to ensure high accuracy. The challenge is to develop efficient calibration procedures that minimize the time required and still deliver accurate results.

4. Installation and placement: Distance sensors must be installed and positioned correctly in order to achieve optimum measurement results. The challenge is to identify the appropriate installation location and ensure that the sensor is correctly aligned.

5. Integration into existing systems: Distance sensors must be integrated into existing systems, e.g. in machines or vehicles. The challenge is to enable communication and interaction between the sensor and the system in order to fulfill the desired functions.

6. Cost efficiency: Cost optimization plays an important role in the development of distance sensors. The challenge is to develop sensors that can be manufactured cost-effectively without compromising performance or accuracy.

These challenges require a high level of technical expertise in order to develop and implement robust and reliable distance sensors.

What technological advances have been made in the field of distance sensors in recent years?

There have been several technological advances in the field of distance sensors in recent years. Here are some of them:

1. Lidar (Light Detection and Ranging): Lidar sensors use laser light to measure the distance to objects. They offer high accuracy and are able to create detailed 3D maps of the surroundings. This technology is often used in autonomous vehicles.

2. Radar sensors: Radar sensors use electromagnetic waves to measure the distance and speed of objects. They are particularly useful in poor visibility conditions and are highly resistant to weather conditions such as fog or rain.

3. Ultrasonic sensors: Ultrasonic sensors use sound waves with a frequency above the human hearing threshold to measure distances. They are relatively inexpensive and are often used in vehicles and industrial applications.

4. Time-of-Flight (TOF) sensors: TOF sensors measure the time it takes for a light pulse to travel from the light source to the object and back. This allows the distance to the object to be determined precisely. TOF sensors are often used in smartphones and augmented reality devices.

5. Infrared (IR) sensors: IR sensors use infrared light to measure the distance to objects. They are often used in cameras for depth detection and in industrial applications such as robotics.

These advances have led to improved distance sensors that are used in various areas such as autonomous driving, robotics, industrial automation and smart home applications. They offer greater accuracy, reliability and functionality to meet the demands of modern technology.

How can distance sensors contribute to improving road safety?

Distance sensors can contribute to improving road safety in various ways:

1. Collision avoidance: Distance sensors can help to avoid collisions by monitoring the distance between vehicles. They can warn drivers if they are too close to another vehicle and, in some cases, automatically initiate braking maneuvers to prevent a collision.

2. Cruise control regulation: Some distance sensors are used in conjunction with adaptive cruise control (ACC). These sensors measure the distance to the vehicle in front and automatically adjust the speed to maintain a safe distance. This can help to avoid rear-end collisions, especially in situations where traffic slows down abruptly.

3. Blind spot warning systems: Distance sensors can be fitted in the side mirrors or in the rear of the vehicle to monitor the driver's blind spot. If a vehicle is in the blind spot, visual or audible warnings are issued to alert the driver to the potential risk.

4. Parking assistance systems: Distance sensors can also be used in parking assistance systems to help the driver when parking. These sensors measure the distance to obstacles and warn the driver of a collision. Some more advanced systems can even take over the steering and park the vehicle automatically.

Overall, distance sensors can help to increase drivers' awareness of their surroundings and help them to make safer decisions. They offer an additional level of safety, especially in situations where the driver is distracted or there is a risk of collision.

How are distance sensors used in robotics and what role do they play in navigation and collision avoidance?

Distance sensors are used in robotics to detect the robot's surroundings and provide information about the distance to objects. They play an important role in navigation and collision avoidance, as they enable the robot to recognize obstacles and react accordingly.

There are various types of distance sensors that can be used in robotics, such as ultrasonic sensors, infrared sensors or laser sensors. These sensors emit a signal and measure the time it takes for the signal to be reflected by the object and received again. The distance to the object can be calculated based on this time measurement.

During navigation, distance sensors help the robot to determine its position in the environment and avoid obstacles. The robot can use the measured distances to create a map of the environment and plan its movements accordingly. If an obstacle is detected, the robot can reduce its speed, change direction or stop completely to avoid a collision.

Distance sensors also play an important role in collision avoidance. They enable the robot to recognize obstacles at an early stage and react accordingly to prevent collisions. This is particularly important when the robot is in a dynamic environment in which objects can move or new obstacles can appear.

Overall, distance sensors are an indispensable tool in robotics, as they enable the robot to perceive its surroundings and navigate safely. They play a crucial role in ensuring the safety and efficiency of robots in various applications, such as industrial automation, logistics and autonomous vehicles.
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