| Resolution max. ≤ | 14 bit |
| Min. process cycle time | 3 ms |
| Converter version | Analog converter |
IO-Link converters
1 - 6
| Resolution max. ≤ | 14 bit |
| Min. process cycle time | 3 ms |
| Converter version | Analog converter |
| Resolution max. ≤ | 14 bit |
| Min. process cycle time | 12 ms |
| Converter version | Analog converter |
| Resolution max. ≤ | 14 bit |
| Min. process cycle time | 12 ms |
| Converter version | Analog converter |
| Resolution max. ≤ | 14 bit |
| Min. process cycle time | 12 ms |
| Converter version | Analog converter |
| Resolution max. ≤ | 16 bit |
| Min. process cycle time | 10 ms |
| Converter version | Analog converter |
IO-Link converter: The intelligent interface for Industry 4.0
Progressive digitalization and networking in industry has led to an ever-increasing number of sensors and actuators being used in production plants. The challenge is to efficiently connect this multitude of devices and integrate them into the existing automation environment. This is where the IO-Link converter comes into play.
The IO-Link converter is an intelligent interface that enables communication between sensors and actuators and the higher-level controller. It acts as a link between the digital IO-Link devices and conventional fieldbus systems such as Profibus or Profinet. The converter translates the IO-Link protocols into the corresponding fieldbus protocols, enabling seamless integration into the existing automation environment.
A major advantage of the IO-Link converter is its flexibility. It can be retrofitted in new plants as well as in existing plants. This makes it possible to continue using existing sensors and actuators while benefiting from the advantages of IO-Link technology. The converter automatically detects the connected devices and configures itself accordingly. This eliminates the need for time-consuming manual parameterization, which saves time and money.
Another advantage of the IO-Link converter is its diagnostic capability. It continuously monitors the condition of the connected devices and detects possible faults or signs of wear at an early stage. This allows maintenance work to be planned in good time and unplanned downtime to be avoided. In addition, the converter enables detailed error analysis so that the source of the problem can be quickly identified and corrected.
In addition, the IO-Link converter offers numerous possibilities for process optimization. Digital communication allows information such as measured values, switching states or production data to be recorded in real time and transmitted to the higher-level control system. This enables precise analysis and control of the production processes. In addition, parameter changes or software updates can be carried out centrally, which increases the flexibility and efficiency of the plant.
In conclusion, the IO-Link converter represents a central interface in Industry 4.0. With its flexibility, diagnostic capability and process optimization options, it offers numerous advantages for automation in industry. It enables seamless integration of IO-Link devices into existing fieldbus systems, helping to increase efficiency and save costs. The IO-Link converter is thus an important component on the way to complete digitization and networking of production processes.
Progressive digitalization and networking in industry has led to an ever-increasing number of sensors and actuators being used in production plants. The challenge is to efficiently connect this multitude of devices and integrate them into the existing automation environment. This is where the IO-Link converter comes into play.
The IO-Link converter is an intelligent interface that enables communication between sensors and actuators and the higher-level controller. It acts as a link between the digital IO-Link devices and conventional fieldbus systems such as Profibus or Profinet. The converter translates the IO-Link protocols into the corresponding fieldbus protocols, enabling seamless integration into the existing automation environment.
A major advantage of the IO-Link converter is its flexibility. It can be retrofitted in new plants as well as in existing plants. This makes it possible to continue using existing sensors and actuators while benefiting from the advantages of IO-Link technology. The converter automatically detects the connected devices and configures itself accordingly. This eliminates the need for time-consuming manual parameterization, which saves time and money.
Another advantage of the IO-Link converter is its diagnostic capability. It continuously monitors the condition of the connected devices and detects possible faults or signs of wear at an early stage. This allows maintenance work to be planned in good time and unplanned downtime to be avoided. In addition, the converter enables detailed error analysis so that the source of the problem can be quickly identified and corrected.
In addition, the IO-Link converter offers numerous possibilities for process optimization. Digital communication allows information such as measured values, switching states or production data to be recorded in real time and transmitted to the higher-level control system. This enables precise analysis and control of the production processes. In addition, parameter changes or software updates can be carried out centrally, which increases the flexibility and efficiency of the plant.
In conclusion, the IO-Link converter represents a central interface in Industry 4.0. With its flexibility, diagnostic capability and process optimization options, it offers numerous advantages for automation in industry. It enables seamless integration of IO-Link devices into existing fieldbus systems, helping to increase efficiency and save costs. The IO-Link converter is thus an important component on the way to complete digitization and networking of production processes.
What is an IO-Link converter and what is it used for?
An IO-Link converter is a device that is used to enable communication between an IO-Link master and a field device that does not have an integrated IO-Link connection.
IO-Link is a manufacturer-independent communication standard that makes it possible to network sensors and actuators in automation technology. It enables bidirectional communication and allows the master to retrieve data such as process values, parameters and diagnostic information from the field devices and send it to them.
An IO-Link converter is used if a specific field device does not have an integrated IO-Link connection, but still needs to be integrated into the IO-Link network. The converter is installed between the IO-Link master and the field device and translates the IO-Link communication into a protocol that the field device can understand. This integrates the field device into the IO-Link network and allows it to be controlled and monitored by the IO-Link master.
The IO-Link converter therefore makes it possible to integrate older field devices or those that do not have an integrated IO-Link connection into modern IO-Link networks and benefit from the advantages of IO-Link communication.
IO-Link is a manufacturer-independent communication standard that makes it possible to network sensors and actuators in automation technology. It enables bidirectional communication and allows the master to retrieve data such as process values, parameters and diagnostic information from the field devices and send it to them.
An IO-Link converter is used if a specific field device does not have an integrated IO-Link connection, but still needs to be integrated into the IO-Link network. The converter is installed between the IO-Link master and the field device and translates the IO-Link communication into a protocol that the field device can understand. This integrates the field device into the IO-Link network and allows it to be controlled and monitored by the IO-Link master.
The IO-Link converter therefore makes it possible to integrate older field devices or those that do not have an integrated IO-Link connection into modern IO-Link networks and benefit from the advantages of IO-Link communication.
How does an IO-Link converter work and what advantages does it offer?
An IO-Link converter is a device that serves as an interface between an IO-Link master and a fieldbus. It enables communication between the two systems by translating the IO-Link data into the corresponding fieldbus protocol.
The IO-Link converter acts as a gateway and enables the transfer of data between the IO-Link master and the IO-Link slaves via the fieldbus. It can support various fieldbus protocols such as Profibus, Profinet, EtherNet/IP or CANopen.
The advantages of an IO-Link converter are:
1. Flexibility: By using a converter, IO-Link devices can be used in different fieldbus systems without having to make any changes to the IO-Link devices themselves.
2. Cost savings: Instead of using separate IO-Link masters for each fieldbus, an IO-Link converter can be used to support different fieldbus systems. This saves costs for the purchase and maintenance of additional hardware.
3. Simple integration: The converter enables the seamless integration of IO-Link devices into existing fieldbus systems without having to make extensive changes to the infrastructure.
4. Diagnostic options: The IO-Link converter enables the transmission of diagnostic data from IO-Link devices via the fieldbus. This allows operating states and error messages from the devices to be monitored and analyzed in real time.
5. Scalability: By using an IO-Link converter, additional IO-Link devices can be easily added to a fieldbus system without the need for additional masters or gateways.
Overall, an IO-Link converter enables efficient and cost-effective integration of IO-Link devices into existing fieldbus systems and offers extended diagnostic options for improved system availability and efficiency.
The IO-Link converter acts as a gateway and enables the transfer of data between the IO-Link master and the IO-Link slaves via the fieldbus. It can support various fieldbus protocols such as Profibus, Profinet, EtherNet/IP or CANopen.
The advantages of an IO-Link converter are:
1. Flexibility: By using a converter, IO-Link devices can be used in different fieldbus systems without having to make any changes to the IO-Link devices themselves.
2. Cost savings: Instead of using separate IO-Link masters for each fieldbus, an IO-Link converter can be used to support different fieldbus systems. This saves costs for the purchase and maintenance of additional hardware.
3. Simple integration: The converter enables the seamless integration of IO-Link devices into existing fieldbus systems without having to make extensive changes to the infrastructure.
4. Diagnostic options: The IO-Link converter enables the transmission of diagnostic data from IO-Link devices via the fieldbus. This allows operating states and error messages from the devices to be monitored and analyzed in real time.
5. Scalability: By using an IO-Link converter, additional IO-Link devices can be easily added to a fieldbus system without the need for additional masters or gateways.
Overall, an IO-Link converter enables efficient and cost-effective integration of IO-Link devices into existing fieldbus systems and offers extended diagnostic options for improved system availability and efficiency.
What types of IO-Link converters are there and what are the differences between them?
There are different types of IO-Link converters that can be used depending on the application and requirements. Here are some of the most common types:
1. IO-Link master converter: This converter enables communication between an IO-Link master and a fieldbus or other communication interface. It acts as an interface converter and enables the connection of IO-Link devices to the higher-level system.
2. IO-Link device converter: This converter enables the integration of non-IO-Link-capable devices into an IO-Link system. It converts the communication of the device into the IO-Link protocol so that it can be integrated into the IO-Link network.
3. IO-Link multiplexer converter: This converter enables several IO-Link devices to be connected to a single IO-Link master. It extends the number of connections that the IO-Link master can support, enabling efficient use of the available resources.
The differences between these converters lie in their functionality and the supported interfaces. An IO-Link master converter, for example, supports various fieldbuses such as Profibus, Profinet or EtherCAT, while an IO-Link device converter supports specific device protocols such as RS-232 or RS-485. An IO-Link multiplexer converter, on the other hand, enables the connection capacity of an IO-Link master to be expanded.
It is important to select the right converter for the specific requirements and existing infrastructure to ensure seamless integration and communication.
1. IO-Link master converter: This converter enables communication between an IO-Link master and a fieldbus or other communication interface. It acts as an interface converter and enables the connection of IO-Link devices to the higher-level system.
2. IO-Link device converter: This converter enables the integration of non-IO-Link-capable devices into an IO-Link system. It converts the communication of the device into the IO-Link protocol so that it can be integrated into the IO-Link network.
3. IO-Link multiplexer converter: This converter enables several IO-Link devices to be connected to a single IO-Link master. It extends the number of connections that the IO-Link master can support, enabling efficient use of the available resources.
The differences between these converters lie in their functionality and the supported interfaces. An IO-Link master converter, for example, supports various fieldbuses such as Profibus, Profinet or EtherCAT, while an IO-Link device converter supports specific device protocols such as RS-232 or RS-485. An IO-Link multiplexer converter, on the other hand, enables the connection capacity of an IO-Link master to be expanded.
It is important to select the right converter for the specific requirements and existing infrastructure to ensure seamless integration and communication.
Which interfaces and communication protocols does an IO-Link converter support?
An IO-Link converter generally supports the IO-Link protocol, which enables bidirectional communication between an IO-Link master and an IO-Link device. IO-Link converters can support different interfaces and communication protocols, depending on the purpose they are intended to fulfill. Some common interfaces and protocols that can be supported by IO-Link converters are:
1. RS-232: A serial interface used for the transmission of data over short distances.
2. RS-485: A serial interface used for the transmission of data over long distances. RS-485 can connect several devices in a network.
3. Ethernet: A widely used interface for data transmission in computer networks. IO-Link converters can communicate with an IO-Link master via Ethernet.
4. Profinet: An industrial communication protocol used for data transmission in automation systems. IO-Link converters can communicate with an IO-Link master via Profinet.
5. Modbus: A serial communication protocol that is frequently used in automation technology. IO-Link converters can communicate with an IO-Link master via Modbus.
This list is not exhaustive and there are other interfaces and protocols that can be supported by IO-Link converters, depending on the manufacturer and specific requirements.
1. RS-232: A serial interface used for the transmission of data over short distances.
2. RS-485: A serial interface used for the transmission of data over long distances. RS-485 can connect several devices in a network.
3. Ethernet: A widely used interface for data transmission in computer networks. IO-Link converters can communicate with an IO-Link master via Ethernet.
4. Profinet: An industrial communication protocol used for data transmission in automation systems. IO-Link converters can communicate with an IO-Link master via Profinet.
5. Modbus: A serial communication protocol that is frequently used in automation technology. IO-Link converters can communicate with an IO-Link master via Modbus.
This list is not exhaustive and there are other interfaces and protocols that can be supported by IO-Link converters, depending on the manufacturer and specific requirements.
How can an IO-Link converter be integrated into an existing automation system?
An IO-Link converter can be integrated into an existing automation system by connecting it to the existing system. To do this, the following steps must be followed:
1. Check the compatibility: Make sure that the existing automation system supports IO-Link and is compatible with the converter.
2. Establish a connection: Connect the IO-Link converter to the automation system. This can be done via various interfaces such as Ethernet, RS232 or USB, depending on the available options of the converter and the automation system.
3. Configuration: Configure the IO-Link converter according to the requirements of the automation system. This can include the assignment of the I/O channels, the baud rate, the protocol settings, etc.
4. Establish a connection with IO-Link devices: Connect the IO-Link devices to the converter. Make sure that the connections are established properly and that the devices are recognized correctly.
5. Programming: Program the automation system to control the IO-Link devices via the converter. This can include the implementation of control commands, reading and writing data, monitoring status information, etc.
6. Testing and commissioning: Check that the connection and communication between the automation system, the converter and the IO-Link devices are working properly. Carry out tests to ensure that all functions work as expected.
It is important to consult the documentation of the automation system and the IO-Link converter for specific instructions and recommendations for integration. If necessary, experts or the manufacturer of the converter can also be consulted for support with integration.
1. Check the compatibility: Make sure that the existing automation system supports IO-Link and is compatible with the converter.
2. Establish a connection: Connect the IO-Link converter to the automation system. This can be done via various interfaces such as Ethernet, RS232 or USB, depending on the available options of the converter and the automation system.
3. Configuration: Configure the IO-Link converter according to the requirements of the automation system. This can include the assignment of the I/O channels, the baud rate, the protocol settings, etc.
4. Establish a connection with IO-Link devices: Connect the IO-Link devices to the converter. Make sure that the connections are established properly and that the devices are recognized correctly.
5. Programming: Program the automation system to control the IO-Link devices via the converter. This can include the implementation of control commands, reading and writing data, monitoring status information, etc.
6. Testing and commissioning: Check that the connection and communication between the automation system, the converter and the IO-Link devices are working properly. Carry out tests to ensure that all functions work as expected.
It is important to consult the documentation of the automation system and the IO-Link converter for specific instructions and recommendations for integration. If necessary, experts or the manufacturer of the converter can also be consulted for support with integration.
Which parameters can be transferred with an IO-Link converter and how are they configured?
An IO-Link converter can transmit various parameters, depending on the specific configuration and the supported functions. Some of the common parameters that can be transferred are:
1. Settings such as switching distances, time delays and hysteresis for sensors.
2. Configurations for measuring ranges and units for measuring devices.
3. Operating modes and switching states for actuators.
4. Diagnostic information such as error codes and status information for devices.
5. Communication parameters such as baud rate and protocol settings.
Configuration is normally carried out via IO-Link master software or via a parameterizable controller such as a PLC. The IO-Link converter is connected to the master via an IO-Link connection and the parameters can be set and transferred via the software or the controller. The exact configuration procedure depends on the software or controller used, but normally the desired parameters are selected in the software and then transferred to the converter.
1. Settings such as switching distances, time delays and hysteresis for sensors.
2. Configurations for measuring ranges and units for measuring devices.
3. Operating modes and switching states for actuators.
4. Diagnostic information such as error codes and status information for devices.
5. Communication parameters such as baud rate and protocol settings.
Configuration is normally carried out via IO-Link master software or via a parameterizable controller such as a PLC. The IO-Link converter is connected to the master via an IO-Link connection and the parameters can be set and transferred via the software or the controller. The exact configuration procedure depends on the software or controller used, but normally the desired parameters are selected in the software and then transferred to the converter.
What fault diagnosis and monitoring options does an IO-Link converter offer?
An IO-Link converter offers various fault diagnosis and monitoring options, including:
1. Diagnosis of the IO-Link communication status: The converter can monitor the communication status between the IO-Link master and the connected device and generate error codes or warnings in the event of communication errors or interruptions.
2. Monitoring of the device parameters: The converter can monitor the parameters of the connected device and trigger alarms in the event of deviations from the specified limit values. This can include, for example, temperature, pressure, flow rate or other measured values.
3. Error detection and correction: The converter can detect errors in the connected devices and automatically initiate troubleshooting measures if necessary. This can include resetting the device, changing parameters or restarting the communication process.
4. Status monitoring and display: The converter can display the current status of the connected device, including operating mode, error codes, alarms, etc. This enables quick monitoring and diagnosis of problems.
5. Logging and reporting: The converter can log events and errors and generate reports on the performance and status of the connected devices. These reports can be used for maintenance, troubleshooting and optimization of the system.
These functions enable the user to monitor the status of the connected devices, diagnose faults and rectify malfunctions, resulting in improved operating efficiency and reliability.
1. Diagnosis of the IO-Link communication status: The converter can monitor the communication status between the IO-Link master and the connected device and generate error codes or warnings in the event of communication errors or interruptions.
2. Monitoring of the device parameters: The converter can monitor the parameters of the connected device and trigger alarms in the event of deviations from the specified limit values. This can include, for example, temperature, pressure, flow rate or other measured values.
3. Error detection and correction: The converter can detect errors in the connected devices and automatically initiate troubleshooting measures if necessary. This can include resetting the device, changing parameters or restarting the communication process.
4. Status monitoring and display: The converter can display the current status of the connected device, including operating mode, error codes, alarms, etc. This enables quick monitoring and diagnosis of problems.
5. Logging and reporting: The converter can log events and errors and generate reports on the performance and status of the connected devices. These reports can be used for maintenance, troubleshooting and optimization of the system.
These functions enable the user to monitor the status of the connected devices, diagnose faults and rectify malfunctions, resulting in improved operating efficiency and reliability.
What are typical areas of application for IO-Link converters and which industrial sectors benefit most from them?
Typical areas of application for IO-Link converters include
1. Sensors and actuators: IO-Link converters enable the connection of sensors and actuators with an IO-Link interface to industrial communication networks.
2. Process automation: IO-Link converters enable the communication and integration of IO-Link-capable devices in automated production processes.
3. Mechanical and plant engineering: IO-Link converters enable the connection of IO-Link sensors and actuators to machines and systems in order to expand and monitor their functions.
4. Robotics: IO-Link converters are used in robotics to integrate sensors and actuators with an IO-Link interface into industrial robots and improve their performance.
The industrial sectors that benefit most from IO-Link converters include the automotive industry, the food and beverage industry, the packaging industry, the pharmaceutical industry and the logistics sector. These industries often rely on automated production processes and require a high degree of flexibility and adaptability when integrating sensors and actuators into their systems. IO-Link converters offer an efficient solution for enabling the communication and integration of IO-Link devices.
1. Sensors and actuators: IO-Link converters enable the connection of sensors and actuators with an IO-Link interface to industrial communication networks.
2. Process automation: IO-Link converters enable the communication and integration of IO-Link-capable devices in automated production processes.
3. Mechanical and plant engineering: IO-Link converters enable the connection of IO-Link sensors and actuators to machines and systems in order to expand and monitor their functions.
4. Robotics: IO-Link converters are used in robotics to integrate sensors and actuators with an IO-Link interface into industrial robots and improve their performance.
The industrial sectors that benefit most from IO-Link converters include the automotive industry, the food and beverage industry, the packaging industry, the pharmaceutical industry and the logistics sector. These industries often rely on automated production processes and require a high degree of flexibility and adaptability when integrating sensors and actuators into their systems. IO-Link converters offer an efficient solution for enabling the communication and integration of IO-Link devices.