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Automation technology Industrial communication Repeaters for industrial applications

Repeaters for industrial applications

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Supplier: ifm electronic GmbH, 
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Applications: Lighting control / management, 
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Product types: Industrial repeaters, 
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Protection class: IP 20, 
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Interfaces/protocols: AS-i, 
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Typical applications: For extending the cable length in the AS-i network via fiber optic, 
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Electrical connection: COMBICON screw terminals, 
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More functions/options: Additional AS-i power supply required., 
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ifm electronic GmbH AS-i fibre optic-repeater Item number: AC3225
Applications Lighting control / management
Bridgeable distances ≤ 100 m
Operating temperature range 0 °C
Protection class IP 20
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Delivery time Delivery time on request
Price on request
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ifm electronic GmbH AS-i fibre optic-repeater Item number: AC3227
Applications Lighting control / management
Bridgeable distances ≤ 3,200 m
Operating temperature range 0 °C
Protection class IP 20
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Delivery time Delivery time on request
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Repeaters connect two equal communication systems and serves to extend the transmission distances (signal refreshment) by signal amplification. The losses occurring due to line attenuation are compensated. Repeaters regenerate the clock, the level and the signal course /edge steepness) of the signals to be transmitted. Repeaters have, depending on the model, additional functions such as galvanic isolation, filtering of data or also a conversion of different transmission rates. However, the two connected communication systems are logically linked. Repeaters can also be used, for example, to remove length restrictions on Ethernet segments. Repeaters can also increase network security.

What are repeaters used for in industrial applications?

Repeaters are used in industrial applications to extend the range of network signals. They are used to amplify and repeat the signal so that it can be transmitted over greater distances. This is particularly important in industrial environments where there are large buildings or production facilities and reliable wireless communication is required. Repeaters are also used to overcome obstacles such as walls or metal structures and maintain a stable connection.

What advantages do repeaters offer for industrial networks?

Repeaters offer several advantages for industrial networks:

1. Extension of the range: Repeaters make it possible to extend the network range by amplifying the signal and transmitting it over a greater distance. This means that industrial networks in large factories or plants can be covered without the need to install additional network infrastructure.

2. Signal amplification: Repeaters amplify the signal to compensate for losses due to cable attenuation or other interference factors. This improves the signal quality and increases the data transmission rate.

3. Flexibility in network expansion: With repeaters, new devices or network segments can be easily integrated into an existing industrial network. As no additional cabling is required, repeater systems can be implemented quickly and cost-effectively.

4. Redundancy and reliability: Network failures can be avoided by installing repeaters as a backup. If a node fails, the repeater can reroute the data traffic and maintain communication.

5. Simplified diagnostics and maintenance: Repeaters can also be used as diagnostic tools to identify and localize network problems. By monitoring data traffic, errors can be detected and rectified more quickly.

Overall, repeaters offer a cost-effective and efficient way of expanding industrial networks, increasing the range and improving reliability.

What types of repeaters are used in industrial applications?

The following types of repeaters are frequently used in industrial applications:

1. Amplifier repeater: This type of repeater amplifies the incoming signal and outputs it again in its original form. They are often used to transmit the signal over long distances or to compensate for signal losses.

2. Signal regenerator repeater: This type of repeater captures the incoming signal, regenerates it and outputs it in its original form. They are used to improve signal quality and reduce noise or distortion.

3. Optical repeaters: This type of repeater is used in optical networks and amplifies the optical signal to extend the transmission distance. They use optical amplifiers or optical transceivers to regenerate the signal.

4. Radio repeater: This type of repeater is used in wireless communication systems to extend the range of the radio network. They receive the radio signal, amplify it and send it out again.

5. Ethernet repeater: This type of repeater is used in Ethernet networks to extend the signal range. They receive the Ethernet signal, amplify it and send it out again.

These types of repeaters are used in various industrial applications to ensure reliable and high-quality signal transmission.

How do repeaters work in industrial networks?

Repeaters in industrial networks work in a similar way to repeaters in other networks. A repeater is a device that is used to amplify and extend the signal in a network.

Repeaters are used in industrial networks to extend the range of the network. This is particularly important in large factories or production facilities where the network is distributed over long distances.

The repeater receives the signal from a network device, for example a switch or another repeater, and amplifies it before it is forwarded. This improves the signal strength and increases the distance over which the signal can be transmitted.

An important point when using repeaters in industrial networks is that they are transparent to the network. This means that they do not change any information about the network protocol or the data that is transmitted through the network. They simply amplify the signal and pass it on.

There are different types of repeaters that can be used in industrial networks, depending on the requirements of the network. For example, there are repeaters that are suitable for the transmission of Ethernet signals, but also repeaters that are suitable for the transmission of serial data or other protocols.

Overall, repeaters help to improve the range and performance of industrial networks by amplifying the signal and enabling it to be transmitted over greater distances.

What factors should be considered when selecting a repeater for industrial applications?

The following factors should be considered when selecting a repeater for industrial applications:

1. Robustness and reliability: An industrial repeater should be able to withstand the harsh conditions in industrial environments, such as vibrations, dust, humidity and extreme temperatures.

2. Range of functions: Depending on the requirements of the industrial application, the repeater should have the necessary functions, such as support for various communication protocols and standards, the possibility of configuration and monitoring via a remote connection, a high transmission speed, etc.

3. Range: The repeater should have sufficient range to ensure reliable communication throughout the industrial plant. This can be achieved by using high-performance antennas or by adding additional repeaters.

4. Security: Industrial applications often require a high level of security to ensure data integrity and protection against unauthorized access. The repeater should therefore have security functions such as encryption and access control.

5. Scalability: The repeater should be able to grow with the growing requirements of the industrial application. This can be achieved by supporting expansion options such as additional ports or the possibility of integration into a larger network.

6. Support and service: It is important that the manufacturer of the repeater offers reliable customer support and good service in order to solve any problems or questions quickly and effectively.

7. Costs: When selecting a repeater, the costs of both purchase and operation should be taken into account. It is important to find the right balance between the functions and performance of the repeater and the budget.

What safety aspects are important when using repeaters in industrial applications?

Various safety aspects are important when using repeaters in industrial applications:

1. Electrical safety: The repeater must comply with the applicable norms and standards for electrical safety in order to ensure safe operation. This includes, for example, compliance with protection classes, protection against short circuits and overloads and the use of certified components.

2. Data integrity: The repeater should have mechanisms to ensure the integrity of the transmitted data. These include, for example, error detection and error correction procedures such as CRC (Cyclic Redundancy Check) or parity checks.

3. Protection against interference: Industrial applications are often at risk from electromagnetic interference (EMI) and electrostatic discharge (ESD). The repeater should have appropriate protection mechanisms to shield itself against such interference and ensure data integrity.

4. Robustness and reliability: Industrial applications can have harsh environmental conditions such as high temperatures, vibrations and humidity. The repeater should therefore be robust and reliable to ensure trouble-free operation even under such conditions.

5. Access control and data security: In industrial applications, it can be important to control access to the repeater and protect the transmitted data from unauthorized access. Encryption procedures and access control mechanisms can be used for this purpose.

6. Easy maintenance and diagnostics: The repeater should have mechanisms to enable simple maintenance and diagnostics. These include diagnostic LEDs, error logs and remote maintenance interfaces, for example.

These safety aspects are important to ensure the safe and reliable operation of repeaters in industrial applications.

What role do repeaters play in improving signal range in industrial applications?

Repeaters play an important role in improving the signal range in industrial applications. They are used to amplify the radio signal and transmit it over a greater distance.

In industrial applications, especially in environments with many obstacles such as metal structures or large buildings, the radio signal can become weak or be lost completely. Repeaters are used here to pick up and amplify the signal before it is sent again. This increases the range of the signal and improves communication between the devices.

Repeaters can also be used in areas where it is difficult to install additional base stations. By amplifying the existing signal, they enable the devices to communicate even in remote or hard-to-reach areas.

In addition, repeaters can also help to improve the reliability and stability of radio communication. By amplifying the signal, the probability of signal interference is reduced and the transmission quality is increased.

Overall, repeaters play an essential role in improving the signal range in industrial applications by amplifying the radio signal, extending the range and increasing the reliability of communication.

What challenges can arise when installing and configuring repeaters in industrial networks?

Various challenges can arise when installing and configuring repeaters in industrial networks, including

1. Compatibility: It can be difficult to find a repeater that is compatible with the existing network components and protocols. Industrial networks often use special protocols and hardware that are not supported by repeaters as standard.

2. Interferences: Industrial environments are often characterized by electromagnetic interference, strong vibrations or high temperatures. These factors can impair the performance of a repeater and lead to connection problems.

3. Security: Industrial networks often have strict security requirements to ensure the integrity and confidentiality of the transmitted data. These security guidelines must be taken into account when installing and configuring repeaters in order to avoid potential security gaps.

4. Network topology: Industrial networks can have complex topologies that require careful planning. Repeaters must be placed strategically to ensure optimum signal strength and quality. This can be difficult if there are bottlenecks or obstacles in the network structure.

5. Monitoring and maintenance: Industrial networks require continuous monitoring and maintenance to ensure smooth operation. The installation and configuration of repeaters requires close monitoring in order to detect and rectify problems at an early stage.

6. Scalability: Industrial networks can change and expand over time. When installing and configuring repeaters, scalability must be taken into account in order to support future network requirements and expansions.

These challenges require thorough planning, expertise and careful implementation to ensure reliable and safe installation of repeaters in industrial networks.
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