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Automation technology Switches / Relays / Connectors / Cables Industrial cables, not assembled

Industrial cables, not assembled

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Application-specific cable properties: Halogen-free according to DIN VDE 0472 part 815, 
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Cable, number of conductors: 4-wire, 
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Cable assembly form: Roung cables, 
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Balluff GmbH Bulk Cables Item number: BCC0KR3
Cable cross section 0.34 mm²
Cable, number of conductors 4-wire
Cable assembly form Roung cables
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Delivery time 15 day(s)
192.00 EUR net price, subject to changes
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Industrial cables are indispensable components of modern production processes. They are used to transmit information, signals and power in industrial environments. Unlike ready-made cables, they are not pre-installed and can be customized.

The requirements for industrial cables are high. They must withstand extreme conditions, such as heat, cold, moisture and vibration. Therefore, they are made of special materials that provide high resistance to environmental influences.

A typical example of an industrial cable is the so-called cable for the control cabinet. This cable connects the electrical components of a control cabinet with each other and thus enables efficient control and monitoring of the production process. It consists of multiple cores that are insulated and shielded to ensure safe signal transmission.

Another example of industrial cables are data cables. These are used to exchange information between different devices, such as between a computer and a machine. They are usually equipped with special connectors that ensure fast and reliable connection. Data cables are often shielded to minimize outside interference and ensure error-free data transmission.

In addition to the above examples, there are many other types of industrial cables designed for specific applications. These include, for example, cables for the power supply of machines, cables for signal transmission in automation technology and cables for communication between different production sites.

The selection of the right industrial cable depends on various factors. These include the requirements of the specific application, the environmental conditions in which the cable will be used, and the technical specifications of the devices to be connected. It is important that the cable can withstand the required voltages, currents and frequencies to ensure safe and reliable operation.

The installation of industrial cables requires expertise and experience. It is important that the cables are properly routed and protected to prevent damage from external influences. In addition, they must be regularly checked for proper functioning in order to ensure a high level of operational safety.

Overall, industrial cables are indispensable components in modern production processes. They enable the secure transmission of information, signals and energy, contributing to efficiency and productivity in industry. It is important to select the right cables for the application and to install and maintain them properly to ensure reliable operation.

What are industrial cables and what are they used for?

Industrial cables are specially developed cables that are used in industrial applications. They are characterized by their robustness, durability and resistance to environmental conditions such as moisture, heat, cold and vibrations. Industrial cables are often used in demanding environments such as factories, power stations, mines and oil refineries.

Industrial cables can fulfill various functions, depending on the requirements of the respective application. Here are some examples of the use of industrial cables:

1. Energy transfer: Industrial cables are used to transmit electricity from a power source to the various devices and machines in an industrial plant. They can carry high voltages and currents to cover the energy requirements of large machines.

2. Data transmission: Industrial cables are also used to transmit data from sensors, measuring devices and control systems. This data can be used to monitor and control processes and machines in industry.

3. Communication: Industrial cables are used for communication between different devices and systems. For example, they can be used in networks to connect computers, machines and other devices.

4. Signal transmission: Industrial cables are also used to transmit analog or digital signals from sensors or measuring devices. These signals can be used to monitor processes or to control machines.

5. Control: Industrial cables are used to connect control systems such as control panels, PLCs (Programmable Logic Controllers) and other control elements. They enable the control of machines and processes in industry.

Overall, industrial cables play an important role in ensuring reliable power supply, data transmission and communication in industrial environments. They are specially developed to meet the high requirements and environmental conditions that can occur in industry.

What different types of industrial cables are there?

There are different types of industrial cables that are used depending on the application and requirements. Here are some of the most common types of industrial cables:

1. Control and signal cable: These cables are used to transmit electrical signals and control signals between different devices and components in an industrial plant. They can be used, for example, to control machines or in building automation.

2. Data cable: These cables are used to transfer data between different devices and systems. They are often used in networks, communication systems and industrial automation systems.

3. Power cable: These cables are used to transmit electrical energy between different devices and systems. They are often used in the power supply of machines, systems and buildings.

4. Coaxial cable: These cables are often used in communication technology to transmit high-frequency signals. They are used, for example, in TV and radio technology or in measurement and control technology.

5. Fiber optic cable: These cables use light signals to transmit data. They are used in data communication, telecommunications and industrial networks.

6. Special cable: There are also a variety of special industrial cables that have been developed for specific applications. These include, for example, cables for use in extreme environments such as high temperatures, humidity, chemical influences or in potentially explosive atmospheres.

It is important to choose the right cable for the application in order to ensure reliable and safe data or power transmission.

How are industrial cables manufactured and what materials are used?

Industrial cables are manufactured in several stages. First, the required materials are selected. The most common materials for cable sheathing are PVC (polyvinyl chloride), PE (polyethylene) or PUR (polyurethane). Copper or aluminum is usually used for the conductors.

The next step is to manufacture the ladder. The copper or aluminum wires are processed into stranded or solid conductors, depending on the requirements of the cable.

The conductors are then insulated. The wires are coated with a layer of plastic to protect them from external influences and ensure electrical insulation.

The insulated conductors are then joined together to form a cable. This is done either by wrapping the conductors with another layer of plastic or by covering the conductors with a cable sheath.

Finally, the cables are tested for their electrical and mechanical attributes to ensure that they meet the desired requirements.

The exact method of manufacture and the materials used may vary depending on the type of industrial cable. There are different types of industrial cables, such as data cables, power cables, control cables or communication cables, and different materials and manufacturing processes can be used depending on the application.

What attributes and features characterize non-terminated industrial cables?

Non-terminated industrial cables are characterized by the following attributes and features:

1. Flexibility: Non-terminated cables can be manufactured in different lengths and diameters to meet the individual requirements of different industrial applications.

2. Customizability: These cables can be adapted to the specific needs of an installation. They can be fitted with various plugs, plug connections and types of protection.

3. Versatility: Non-terminated cables can be used in various industrial applications, e.g. in the automotive industry, electronics industry, mechanical engineering, telecommunications, etc.

4. Robustness: Industrial cables often have to be used in demanding environments, which is why non-assembled cables are generally robust and resistant to mechanical stress, vibrations, moisture, dust and other environmental influences.

5. High performance: Non-terminated cables can transmit high voltages and currents and are capable of supporting high data transmission rates.

6. Simple installation: The customization of the non-assembled cables means they can be easily integrated into an existing system. They can be easily connected to existing plug connections or interfaces.

7. Ease of maintenance: If necessary, unassembled cables can be easily replaced or repaired without having to replace the entire cabling.

8. Cost savings: Non-assembled cables are generally more cost-effective than assembled cables, as they can be customized and produced in large quantities.

9. Availability: Since non-terminated cables are usually made to order, they are available in a variety of lengths, colors and specifications.

What are the advantages of non-terminated industrial cables compared to terminated cables?

Non-terminated industrial cables offer several advantages compared to terminated cables:

1. Flexibility: Non-terminated cables can be ordered in various lengths and configurations, allowing for greater flexibility in installation and customization to specific requirements. This is particularly useful in industrial environments where different lengths and connections are required.

2. Cost savings: As non-assembled cables are not equipped with specific plugs or connections, they are generally cheaper than assembled cables. This can lead to considerable savings, especially in large projects where many cables are required.

3. Adaptability: Non-assembled cables offer the option of adapting the plugs and connections as required. This means that they can be used for different applications and device types without having to buy special pre-assembled cables. This also facilitates the maintenance and repair of cables, as defective plugs or connections can be easily replaced.

4. Stock: By purchasing unassembled cables in bulk, companies can optimize their stock levels and ensure that they always have enough cable to meet their requirements. This can shorten delivery times and improve productivity.

5. Compatibility: Non-terminated cables offer greater compatibility with different devices and applications. As they can be customized to meet specific requirements, they can be used with a variety of plugs and connectors to ensure smooth communication and data transmission.

Overall, non-terminated industrial cables offer more flexibility, cost savings, adaptability, inventory optimization and compatibility, making them an attractive option in industrial environments.

What safety standards and norms apply to non-terminated industrial cables?

Various safety standards and norms apply to non-assembled industrial cables, depending on the area of application and field of use. Here are some of the most important ones:

1. IEC 60204-1: This standard defines safety requirements for electrical equipment of machines, including cabling. It ensures that the electrical connections are safe and comply with the applicable standards.

2. IEC 60947-1: This standard applies to low-voltage switchgear and controlgear and contains requirements for the electrical connection of cables and lines.

3. EN 50288-7: This standard specifies requirements for non-terminated cables for industrial data transmission applications, including Ethernet and fieldbus cables.

4. UL 758: This UL standard applies to insulated and non-insulated cables and wires and contains requirements for electrical connection and fire protection.

5. VDE 0298: This standard applies to non-assembled power cables and contains requirements for the electrical connection, fire protection and mechanical load capacity.

It is important to note that the exact norms and standards may vary depending on the country and application. It is therefore advisable to check the specific requirements for a particular non-terminated industrial cable.

What factors should be considered when selecting and installing non-terminated industrial cables?

The following factors should be taken into account when selecting and installing non-assembled industrial cables:

1. Cable type: Depending on the area of application, different cable types must be selected, e.g. data cable, power cable, control cable, etc.

2. Surroundings: The environmental conditions, such as temperature, humidity, chemical influences, mechanical loads, etc., must be taken into account in order to select a suitable cable material.

3. Cable diameter: The diameter of the cable should meet the space requirements and fit into the existing infrastructure.

4. Cable length: The length of the cable must be dimensioned according to the distance between the devices or connections.

5. Shielding: Depending on the area of application and interference factors, the cable should have the correct shielding to minimize signal interference.

6. Approvals and standards: It is important to ensure that the selected cable complies with the relevant approvals and standards in order to meet safety and quality standards.

7. Assembly and connection technology: The installation of non-prefabricated cables requires special assembly and connection techniques that must be observed in order to establish a reliable connection.

8. Maintenance and repair: Consideration should be given to whether this requires cable maintenance and repairs and how easily this can be implemented.

9. Costs: The cost of the cable and installation should also be taken into account to ensure value for money.

10. Reliability: The reliability of the cable and its longevity should be taken into account when selecting it in order to avoid unexpected failures or inefficiencies.
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