Accuracy | 0.5 % |
Additional measurement possibilities | Speed Temperature Force measurement Speed (optional) |
Torque measurement devices
A torque meter is used in all fields of industry for torque measurement in torsion test. It can be applied in all departments of a company: Research, quality assurance, laboratory, manufacturing, in the field, etc. There are mainly two types of torque measuring instruments namely mechanical and electronic.
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1 - 12
Measurement range, max. | 12 Nm |
Accuracy | 0.5 % |
Resolution | 0.001 Nm |
Measurement range, max. | 12 Nm |
Accuracy | 0.25 % |
Measurement frequency, max. | 1,000 Hz |
Measurement range, max. | 1.5 to 30 Nm |
Accuracy | 0.5 % |
Measurement frequency, max. | 1,000 Hz |
Measurement range, max. | 15 Nm |
Accuracy | 0.5 % |
Resolution | 0.01 Nm |
Measurement range, max. | 12 Nm |
Accuracy | 0.25 % |
Resolution | 0.001 Nm |
Measurement range, max. | 147.1 Ncm |
Accuracy | 1.5 % |
Resolution | 0.1 to 1 Ncm |
Measurement range, max. | 500 Nm |
Accuracy | 0.5 % |
Resolution | 1 Nm |
Measurement range, max. | 100 Nm |
Accuracy | 0.5 % |
Resolution | 0.1 Nm |
Applications | Medical devices |
Measurement range, max. | 15 to 150 Nm |
Accuracy | 0.5 % |
Measurement frequency, max. | 1,000 Hz |
Measurement range, max. | 2 Nm |
Accuracy | 0.5 % |
Resolution | 0.001 Nm |
Measurement range, max. | 2 to 10 Nm |
Accuracy | 0.5 % |
Resolution | 0.01 Nm |
An electronic torque measuring device is - simplified - a portable tool consisting of a torque sensor, an electronic card, software and a display. The torque sensor is an electronic system for converting a torque into an electrical signal. The applied torque deforms the strain gauges. These strain measurement devices converted the deformation (mechanical load) into an electrical signal. The software and electronics in the device show the electrical voltage with a torque value on the display.
The main units of measurement are the Newton.meter (Nm) and the pound per square inch (lbin). The maximum is the result most often sought in torque measurements: this allows it to be determined whether a product is compliant or not. Some examples of torque measurements: on screws, fixings, fasteners, torsion springs, etc. Furthermore, more demanding tests, such as dynamic torque tests on motors, can be performed.
The main units of measurement are the Newton.meter (Nm) and the pound per square inch (lbin). The maximum is the result most often sought in torque measurements: this allows it to be determined whether a product is compliant or not. Some examples of torque measurements: on screws, fixings, fasteners, torsion springs, etc. Furthermore, more demanding tests, such as dynamic torque tests on motors, can be performed.
What is a torque meter and what is it used for?
A torque meter is an instrument used to measure the torque or rotational force exerted on an object. It normally consists of a shaft or handle to which the torque is applied and a measuring instrument that displays the value of the torque in a specific unit of measurement.
Torque measuring devices are used in various areas of application, particularly in industry and mechanical engineering. They are useful for ensuring that certain screw connections, such as in vehicles or machines, are correctly tightened. By measuring the torque, it is possible to check whether the bolts or nuts are properly tightened to ensure optimum performance or safety.
In addition, torque measuring devices are also used in quality control to ensure that products meet certain standards and specifications. They can also be used in the development and design of new products to test the load-bearing capacity and functionality of components.
Overall, a torque meter is an important tool for measuring torque force and ensuring that bolted joints and other rotating components are correctly tightened.
Torque measuring devices are used in various areas of application, particularly in industry and mechanical engineering. They are useful for ensuring that certain screw connections, such as in vehicles or machines, are correctly tightened. By measuring the torque, it is possible to check whether the bolts or nuts are properly tightened to ensure optimum performance or safety.
In addition, torque measuring devices are also used in quality control to ensure that products meet certain standards and specifications. They can also be used in the development and design of new products to test the load-bearing capacity and functionality of components.
Overall, a torque meter is an important tool for measuring torque force and ensuring that bolted joints and other rotating components are correctly tightened.
How does a torque meter work?
A torque meter is used to measure the torque or rotational force exerted on an object. It consists of a torque sensor cell that is connected to a display unit or a connection option to a computer.
The torque sensor cell normally contains strain gauge technology, where the strain gauges expand or contract under load. These changes are converted into electrical signals, which can then be measured and displayed.
The strain gauges are mounted on a metal rod or shaft that twists when the torque is applied. When the torque is applied, the twisting of the metal rod causes a change in the strain gauges, which leads to a change in the electrical resistance.
The electrical signals generated by the strain gauges are then amplified and converted into a digital display or computer interface. The display unit then shows the measured torque. In some cases, the measuring device can also provide a means of transferring the measured torque to a computer for further analysis or recording.
Some torque meters also have an adjustable scale that allows users to calibrate the meter to improve the accuracy of the measurements.
It is important to note that torque measuring devices are available in different versions and may be suitable for different applications. For example, some may be designed for low torques in the electronics industry, while others are designed for high torques in the automotive industry.
The torque sensor cell normally contains strain gauge technology, where the strain gauges expand or contract under load. These changes are converted into electrical signals, which can then be measured and displayed.
The strain gauges are mounted on a metal rod or shaft that twists when the torque is applied. When the torque is applied, the twisting of the metal rod causes a change in the strain gauges, which leads to a change in the electrical resistance.
The electrical signals generated by the strain gauges are then amplified and converted into a digital display or computer interface. The display unit then shows the measured torque. In some cases, the measuring device can also provide a means of transferring the measured torque to a computer for further analysis or recording.
Some torque meters also have an adjustable scale that allows users to calibrate the meter to improve the accuracy of the measurements.
It is important to note that torque measuring devices are available in different versions and may be suitable for different applications. For example, some may be designed for low torques in the electronics industry, while others are designed for high torques in the automotive industry.
What different types of torque meters are there?
There are different types of torque meters, including:
1. Torque wrench: This type of measuring device is often used to measure the torque when tightening bolts or nuts. They consist of a handle and a measuring mechanism that indicates the torque applied. Torque wrenches are available in various sizes and capacities.
2. Torque measuring device: These devices are used to measure the torque on rotating parts, such as motors, gearboxes or other mechanical systems. They can be either digital or analog and provide an accurate measurement of the applied torque.
3. Torque tester: These devices are used to measure the torque of already assembled parts to ensure that they meet the given specifications. They are often used in quality control or in service and maintenance.
4. Torque transducer: These devices are used to measure and monitor torque in real time. They are often used in industrial applications to monitor and optimize the performance or efficiency of machines.
5. Torque test bench: This is a special type of tester that is used to measure the torque and power of motors, gearboxes or other rotating systems. It enables precise measurement under controlled conditions and is often used in the development and testing of machines.
1. Torque wrench: This type of measuring device is often used to measure the torque when tightening bolts or nuts. They consist of a handle and a measuring mechanism that indicates the torque applied. Torque wrenches are available in various sizes and capacities.
2. Torque measuring device: These devices are used to measure the torque on rotating parts, such as motors, gearboxes or other mechanical systems. They can be either digital or analog and provide an accurate measurement of the applied torque.
3. Torque tester: These devices are used to measure the torque of already assembled parts to ensure that they meet the given specifications. They are often used in quality control or in service and maintenance.
4. Torque transducer: These devices are used to measure and monitor torque in real time. They are often used in industrial applications to monitor and optimize the performance or efficiency of machines.
5. Torque test bench: This is a special type of tester that is used to measure the torque and power of motors, gearboxes or other rotating systems. It enables precise measurement under controlled conditions and is often used in the development and testing of machines.
How accurate are torque meters?
Torque meters are usually very precise and accurate instruments that are used to measure the torque exerted on a component or part. They can be used to measure the torque of motors, machines, screws or other rotating parts.
Modern torque measuring devices generally use strain gauges that are attached to the surface of the measuring device. When the torque is applied to the device, the shape of the strain gauge changes and generates an electrical voltage. This voltage is then converted into a torque and shown on a digital display.
The accuracy of torque measuring devices can vary depending on the model and manufacturer. High-quality and calibrated devices can have an accuracy of ±1% or better. However, it is important to note that accuracy can also depend on factors such as the correct use and handling of the device.
It is advisable to calibrate torque measuring devices regularly to ensure that they continue to provide accurate measurements. This can be carried out either by the manufacturer itself or by a specialized calibration facility.
Modern torque measuring devices generally use strain gauges that are attached to the surface of the measuring device. When the torque is applied to the device, the shape of the strain gauge changes and generates an electrical voltage. This voltage is then converted into a torque and shown on a digital display.
The accuracy of torque measuring devices can vary depending on the model and manufacturer. High-quality and calibrated devices can have an accuracy of ±1% or better. However, it is important to note that accuracy can also depend on factors such as the correct use and handling of the device.
It is advisable to calibrate torque measuring devices regularly to ensure that they continue to provide accurate measurements. This can be carried out either by the manufacturer itself or by a specialized calibration facility.
What factors influence the accuracy of torque measuring devices?
The accuracy of torque measuring devices can be influenced by various factors, including
1. Calibration: Regular calibration of the measuring device is crucial for accuracy. An uncalibrated device can provide inaccurate measurement results.
2. Manufacturer quality: The quality of the measuring device and the manufacturer can influence the accuracy. High-quality and reliable manufacturers generally produce more precise devices.
3. Measurement range: The measuring range of the device can influence the accuracy. A meter used outside its recommended measuring range may give inaccurate results.
4. Ambient conditions: The ambient conditions, such as temperature and humidity, can affect the accuracy of the meter. Some devices are more sensitive to changes in environmental conditions than others.
5. User error: Accuracy can also be affected by human error, e.g. improper handling of the measuring device or incorrect reading of the measured values.
6. Age and wear: The accuracy of a torque measuring device can decrease with time and use. Regular maintenance and replacement of worn components can restore accuracy.
It is important to consider these factors and ensure that the meter is properly calibrated and maintained to ensure accurate measurement results.
1. Calibration: Regular calibration of the measuring device is crucial for accuracy. An uncalibrated device can provide inaccurate measurement results.
2. Manufacturer quality: The quality of the measuring device and the manufacturer can influence the accuracy. High-quality and reliable manufacturers generally produce more precise devices.
3. Measurement range: The measuring range of the device can influence the accuracy. A meter used outside its recommended measuring range may give inaccurate results.
4. Ambient conditions: The ambient conditions, such as temperature and humidity, can affect the accuracy of the meter. Some devices are more sensitive to changes in environmental conditions than others.
5. User error: Accuracy can also be affected by human error, e.g. improper handling of the measuring device or incorrect reading of the measured values.
6. Age and wear: The accuracy of a torque measuring device can decrease with time and use. Regular maintenance and replacement of worn components can restore accuracy.
It is important to consider these factors and ensure that the meter is properly calibrated and maintained to ensure accurate measurement results.
Which industries or applications use torque measuring devices?
Torque measuring devices are used in various industries and applications. Some examples are:
1. Automotive industry: Torque measuring devices are used to measure and monitor the torque of engines, gearboxes, axles and other components in vehicles.
2. Aerospace: In the aerospace industry, torque measurement devices are used to monitor the torque of engines, aircraft controls and other critical components.
3. Mechanical engineering: Torque measuring devices are used in the mechanical engineering industry to measure and control the torque of machines and systems. This is particularly important to ensure the safety and efficiency of the machines.
4. Medical technology: In medical technology, torque measuring devices are used to monitor the torque of medical devices and instruments, for example during the implantation of prostheses or the application of medical screws.
5. electronics industry: Torque measuring devices are used in the electronics industry to check the torque of screw connections in electronic devices in order to prevent damage to sensitive components.
6. Energy industry: Torque measuring devices are used in the energy industry to monitor and control the torque of turbines, generators and other power generation systems.
This list is not exhaustive, and torque measurement devices are used in many other industries and applications where the torque of components or systems needs to be measured or controlled.
1. Automotive industry: Torque measuring devices are used to measure and monitor the torque of engines, gearboxes, axles and other components in vehicles.
2. Aerospace: In the aerospace industry, torque measurement devices are used to monitor the torque of engines, aircraft controls and other critical components.
3. Mechanical engineering: Torque measuring devices are used in the mechanical engineering industry to measure and control the torque of machines and systems. This is particularly important to ensure the safety and efficiency of the machines.
4. Medical technology: In medical technology, torque measuring devices are used to monitor the torque of medical devices and instruments, for example during the implantation of prostheses or the application of medical screws.
5. electronics industry: Torque measuring devices are used in the electronics industry to check the torque of screw connections in electronic devices in order to prevent damage to sensitive components.
6. Energy industry: Torque measuring devices are used in the energy industry to monitor and control the torque of turbines, generators and other power generation systems.
This list is not exhaustive, and torque measurement devices are used in many other industries and applications where the torque of components or systems needs to be measured or controlled.
What are the advantages of using torque meters?
The use of torque measuring devices offers several advantages:
1. Accuracy: Torque measuring devices provide precise measured values and enable exact control of the applied torque. This is particularly important in applications where the torque must meet certain specifications in order to prevent damage or optimize performance.
2. Quality control: Torque measuring devices enable reliable quality control, as they ensure that the applied torque complies with the prescribed limit values. This is particularly important in industrial sectors such as the automotive industry, where precise assembly of components is required.
3. Security: The use of torque measuring devices can prevent screws or nuts from being overloaded. This prevents potential damage to components or structures and reduces the risk of accidents or injuries.
4. Efficiency: Torque measuring devices enable faster and more efficient assembly of components, as they allow precise control of the torque. This helps to increase productivity and reduce downtime.
5. Documentation: Torque measuring devices make it possible to record and document the torques applied. This is particularly important in sectors such as aerospace and medical technology, where accurate records are required for compliance with regulations and standards.
Overall, torque measuring devices offer precise control of the applied torque, resulting in improved quality, safety, efficiency and documentation.
1. Accuracy: Torque measuring devices provide precise measured values and enable exact control of the applied torque. This is particularly important in applications where the torque must meet certain specifications in order to prevent damage or optimize performance.
2. Quality control: Torque measuring devices enable reliable quality control, as they ensure that the applied torque complies with the prescribed limit values. This is particularly important in industrial sectors such as the automotive industry, where precise assembly of components is required.
3. Security: The use of torque measuring devices can prevent screws or nuts from being overloaded. This prevents potential damage to components or structures and reduces the risk of accidents or injuries.
4. Efficiency: Torque measuring devices enable faster and more efficient assembly of components, as they allow precise control of the torque. This helps to increase productivity and reduce downtime.
5. Documentation: Torque measuring devices make it possible to record and document the torques applied. This is particularly important in sectors such as aerospace and medical technology, where accurate records are required for compliance with regulations and standards.
Overall, torque measuring devices offer precise control of the applied torque, resulting in improved quality, safety, efficiency and documentation.
Which functions and features are particularly important for torque measuring devices?
Various functions and features are particularly important for torque measuring devices:
1. Measurement range: A sufficient measuring range span is important in order to be able to record different torque values.
2. Accuracy: The accuracy of the measuring device should be high to ensure precise measurement results.
3. Resolution: The resolution indicates how finely the measuring device can detect torque changes. A high resolution enables a more precise measurement.
4. Calibration: Simple calibration of the measuring device is important to regularly check and ensure accuracy.
5. Display: An easy-to-read display that clearly shows the measured values is important in order to be able to read the measurement results easily.
6. Data storage: The ability to save measured values and retrieve them later can be helpful when documenting and evaluating the measurement results.
7. Interfaces: Interfaces such as USB or Bluetooth enable data transfer to other devices or PCs for further analysis or documentation.
8. Robustness: The measuring device should be robust and durable in order to withstand the demands of different working environments.
9. Ease of use: Simple and intuitive operation of the measuring device facilitates handling and minimizes possible operating errors.
10. Power supply: A reliable power supply, either from batteries or mains operation, is important to ensure that the measuring device is always ready for use.
1. Measurement range: A sufficient measuring range span is important in order to be able to record different torque values.
2. Accuracy: The accuracy of the measuring device should be high to ensure precise measurement results.
3. Resolution: The resolution indicates how finely the measuring device can detect torque changes. A high resolution enables a more precise measurement.
4. Calibration: Simple calibration of the measuring device is important to regularly check and ensure accuracy.
5. Display: An easy-to-read display that clearly shows the measured values is important in order to be able to read the measurement results easily.
6. Data storage: The ability to save measured values and retrieve them later can be helpful when documenting and evaluating the measurement results.
7. Interfaces: Interfaces such as USB or Bluetooth enable data transfer to other devices or PCs for further analysis or documentation.
8. Robustness: The measuring device should be robust and durable in order to withstand the demands of different working environments.
9. Ease of use: Simple and intuitive operation of the measuring device facilitates handling and minimizes possible operating errors.
10. Power supply: A reliable power supply, either from batteries or mains operation, is important to ensure that the measuring device is always ready for use.